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Product Data Analog Input Module ALLENBRADLEY Analog Input Module (Cat. No. 1771-IFE) Product Data Description Your analog input module senses up to 16 single-ended or 8 differential analog signals at its inputs and converts them to a proportional four-digit BCD or twelve-bit binary value. You can select from five voltage or three current input ranges. Each voltage input is software selectable on a per channel basis. Each current input is hardware selectable on a per channel basis. This allows interface between a programmable controller and several types of analog devices such as those measuring temperature, pressure, RPM, light intensity and position. All outputs of these devices should conform to the voltage or current range selected for each module input channel. You can use your module with any programmable controller using the 1771 I/O structure with block-transfer capability. Block-transfer programming moves up to 20 channel and module status words from the module’s memory to a designated area in the processor data table in a single scan (block-transfer-read) or up to 37 module configuration words from the data table to module memory (block-transfer-write). 1 Product Data Analog Input Module Conversion of the analog input value to a 4-digit BCD or twelve-bit binary format sets the resolution of the module to 1 part in 4095. This defines the number of units available to the module in dividing up its particular voltage or current range. The BCD or binary value from each input channel is contained in a 16-bit input data word that is stored in the module’s memory. Features High density – 16 single-ended or 8 differential inputs on one card User program selectable input ranges on a per channel basis Selectable scaling to engineering units Selectable digital filtering Selectable Real-Time Sampling (Rev F or later) No external power required Input Channels Your analog input module accepts up to 16 single-ended or 8 differential input signals. The single-ended or differential option is software selectable for voltage inputs. Current inputs also require insertion of a current link configuration plug (figure 1) before the module is installed in a 1771 I/O rack. All inputs for a particular module must be either single-ended or differential input signals. You can configure individual inputs to operate with any one of five voltage or three current input ranges (tables A and B). The module has input overvoltage protection to 200V rms (continuous). Exceeding this limit may damage the module. However, 1500V opto-electrical isolation protects the rest of the system from damage due to overvoltage or overcurrent at the module’s inputs. We give nominal voltage and current specifications in the specifications section and tables A and B. 2 Product Data Analog Input Module Figure 1 Location of Current Link Configuration Plugs Data Transfer A write-block-transfer instruction moves up to 37 module configuration words from the processor data table to the module’s memory. A read-block-transfer instruction moves up to 20 input and module status words from the module’s memory to a designated area in the data table. 3 Product Data Analog Input Module Table A Input Voltage Ranges Nominal Voltage Range Corresponding 4Digit BCD Output Range Corresponding 12Bit Binary Output Range Volts Per Bit +1 to +5V 0 to +5V -5 to +5V 0 to +10V 1 -10 to +10V 0000 to +4095 0000 to +4095 -4095 to +4095 0000 to +4095 -4095 to +4095 0000 to +4095 0000 to +4095 -4095 to +4095 0000 to +4095 -4095 to +4095 0.98mV 1.22mV 1.22mV 2.44mV 2.44mV 1 0 to +10 VDC range configurable using bipolar scaling Table B Input Current Ranges2 Nominal Current Range Corresponding 4Digit BCD Output Range Corresponding 12Bit Binary Output Range Current Per Bit 0 to +20mA +4 to +20mA -20 to +20 0000 to +4095 0000 to +4095 -4095 to +4095 0000 to +4095 0000 to +4095 -4095 to +4095 .0049mA .0039mA .0049mA 2 selected by current mode configuration plug WriteBlockTransfer You can select channel ranges using words #1 and #2 of the write-block-transfer instruction (refer to figure 2). Each channel is represented by two bits. Use word #3 of the write-block-transfer instruction to select data format (BCD or binary), input type (single-ended or differential), real-time sample period and the digital filter value. Digital Filtering You can apply digital filtering to analog input signals to reduce the effects of electrical noise. The digital filter equation uses an input filter time constant that is user selectable. Bits 00 through 07 of word 3 of the write-block-transfer instruction represent the digital filter time constant value (.00 BCD-no filter to .99 BCD-maximum filter). RealTime Sampling The Real-Time Sampling (RTS) mode of operation provides data from a fixed time period for the processor to use. Your module must be Series A, revision F or later to use the RTS feature. 4 Product Data Analog Input Module In the RTS mode the module scans and updates its inputs at a user defined time interval (DT). Themodule ignores block-transfer-read (BTR) requests for data until the sample time period elapses. Set bits 13 through 17, word 3 in the block-transfer-write (BTW) data file to enable the RTS mode. You can select RTS periods ranging from 100 milliseconds to 3.1 seconds. Scaling Your module can perform linear conversion of raw data to engineering units, for example; gallons/minute, degrees C/degrees F, and pounds/square inch. Unscaled data in the input module has a range of 0 through 4095 or –4095 through +4095 depending on the input range selected. The resolution of this data is 12-bit binary corresponding to one part in 4095. The resolution of scaled values is the same as for raw data, one part in 4095, regardless of the chosen scale. You can scale each input channel independent of the other channels. Figure 2 Word Assignments for WriteBlockTransfer 5 Product Data Analog Input Module Implement the scaling feature by selecting the sign (+ or –) for minimum scaling values using word #4, bits 00 through 17 of the write block transfer instruction (reset, or 0 = +; set, or I = –). Select the sign (+ or –) for maximum scaling values using word #5, bits 00 through 17. Use word #6 through #37 of the write-block-transfer instruction to enter the minimum and maximum scaling values for each of the 16 channels (refer to figure 2). BCD format is –9999 to +9999. You must enter the scaling values in BCD whether or not you read the inputs in BCD. You can find the scaled input values in words 5 through 20 of the read-block-transfer instruction (figure 3). ReadBlockTransfer The read-block-transfer instruction (figure 3) supplies diagnostic and data information to the processor. Word #1 provides power-up and valid data status. Words #2, #3 and #4 provide channel data status (i.e. under-range condition, over-range condition and polarity). Words #5 through #20 provide actual data for channels 1 through 16. Diagnostics Your module has diagnostic features that monitor internal communication and memory processes for faults. If an on-board self test fault occurs, block-transfers are inhibited, the red fault (FLT) LED (figure 4) lights and the green run (RUN) LED goes off. Figure 3 shows the word assignments for the read-block-transfer instruction. The diagnostics word (word #1) is the first data word in the read-block-transfer file for transfer to the central processor. It contains a power-up bit (bit 00) that is set when the module is first powered up. It is reset after a write-block-transfer. It also contains an under-range or over-range bit (bit 01) that is set when any input is under or over-range and an invalid scaling data bit (bit 02) that is set when you enter invalid minimum or maximum scaling values. 6 Product Data Analog Input Module Figure 3 Word Assignments for ReadBlockTransfer Figure 4 Module Diagnostic Indicators Power Requirements System power is supplied through the I/O chassis backplane. The module requires a maximum of 750mA at 5V from the backplane. Total this amount with the current requirements of other modules in the rack to avoid overloading the supply or exceeding the backplane capacity. You must consider the power usage of all modules in the I/O chassis. 7 Product Data Analog Input Module Wiring CAUTION: Remove system power before removing or installing your module in the 1771 I/O chassis. Failure to remove system power could result in damage to module circuitry. Make connections to your input module through the wiring arm (cat. no. 1771-WG) shipped with the module. Attach the wiring arm to the pivot bar at the bottom of the I/O chassis. It pivots upward and connects with the module so you can install or remove the module without disconnecting the wires (figure 5). Figures 6 and 7 show connections to the wiring arm for 16 single-ended inputs and 8 differential inputs, respectively. Figure 5 Field Wiring Arm Connections 8 Product Data Analog Input Module Figure 6 Input Module Connections for 16 Singleended Inputs 9 Product Data Analog Input Module Figure 7 Input Module Connections for 8 Differential Inputs Recommended maximum cable length for voltage-mode input devices is 50 feet. This recommendation is based on considerations of signal degradation and electrical noise immunity in typical industrial environments. Cable length for current-mode input devices is not as restrictive because analog signals from these devices are less sensitive to electrical noise interference. When using shielded cable, ground the foil shield and drain wire at one end of the cable, only. We recommend that you wrap the foil shield and drain wire together and connect them to a chassis mounting bolt. At the opposite end of the cable, tape any exposed shield or drain wire to insulate it from electrical contact. 10 Product Data Analog Input Module WARNING: Remove power from the 1771-I/O chassis backplane and wiring arm before removing or installing an I/O module. Failure to remove power from the backplane or wiring arm could cause module damage, degradation of performance, or injury. Failure to remove power from the backplane could cause injury or equipment damage due to possible unexpected operation. Module Location Electrostatic Discharge Place your module in any I/O module slot of the I/O chassis except for the extreme left slot. This slot is reserved for PC processors or adapter modules. We recommend the following: 1. Do not put the module in the same module group as a discrete high density module. However, you can put other single slot modules in the same module group. 2. Do not put the module close to AC or high voltage DC I/O modules, to minimize electrical noise and temperature effects. You can minimize noise by grouping input and output modules together within an I/O chassis. Electrostatic discharge can damage integrated circuits or semiconductors in this module if you touch backplane connector pins. It can also damage the module when you set configuration plugs and/or switches inside the module. Avoid electrostatic damage by observing the following precautions: Touch a grounded object to discharge yourself before handling the module. Do not touch the backplane connector or connector pins. If you configure or replace internal components, do not touch other circuit components inside the module. If available, use a static-safe work station. When not in use, keep the module in its static-shield bag. CAUTION: Electrostatic discharge can degrade performance or damage the module. Handle as stated above. 11 Product Data Analog Input Module Keying Plastic keying bands, shipped with each I/O chassis, provide an easy method for keying I/O slots to accept only one type of module. We strongly recommend that you use them. The module is slotted in two places on the rear edge of the circuit board. The position of the keying bands on the backplane connector must correspond to these slots to allow insertion of the module. You can key any connector in an I/O chassis to receive this module except for the left-most connector reserved for adapter or processor modules. Place keying bands between the following numbers labeled on the backplane connector: Between 10 and 12 Between 24 and 26 You may change the position of these bands if subsequent system design and rewiring makes insertion of a different type of module necessary. Use needle-nose pliers to insert or remove keying bands. 12 Product Data Analog Input Module Specifications Inputs per Module G 16 singleended or 8 differential Module Location G Single slot in 1771 I/O chassis Input Voltage Ranges (nominal) G +1 to +5V DC G 0 to 5 V DC G 5 to +5V DC G 10 to +10V DC Input Current Ranges (nominal) G +4 to +20 mA G 0 to +20 mA G 20 to +20 mA Resolution G 12bit binary Accuracy G +0.1% of range @ 25°C Linearity G +1 LSB Repeatability G +1 LSB Maximum Input Voltage G +15V Input Impedance G 1000 M Ohms for voltage ranges G 250 Ohms for current ranges Common Mode Rejection G 80 db, DC120Hz Environmental Conditions G Operational Temperature: 0 to 60°C (32 to 140°F) G Storage Temperature: 40 to 85°C (40 to 185°F) G Relative Humidity: 5 to 95% (without condensation) Keying Current Requirements G 750 mA at 5 V from I/O chassis backplane G Between 10 and 12 G Between 24 and 26 BCD and Binary Output to Processor G 0000 to 409510 for +1 to +5 V,0 to +5V, 0 to +10V, 0 to +20 mA, +4 to +20 mA input ranges G 409510 to 409510 for +5V, +10 V, +20 mA input ranges G Monotonic output with no Engineering Units Sent to Processor G +9999 BCD with selectable scaling Internal Scan Rate A/D Converter missing codes G Resolution: 12bit binary G Absolute accuracy: +0.1% of full scale G Quantizing error +1/2LSB G Temperature Coefficient: +50ppm/°C of full scale range for 0°C to 60°C ambient G Recalibration time: check calibration at 6 month intervals to maintain specified accuracy G 12.5 milliseconds for 8 differential inputs (no scaling or digital filtering) G 25 milliseconds for 16 singleended inputs (no scaling or digital filtering) OptoElectrical Isolation G 1500 V (transient) Input Overvoltage Protection G 200V 1987 Allen-Bradley Company, Inc. 13 Product Data Analog Input Module With offices in major cities worldwide WORLD HEADQUARTERS Allen-Bradley 1201 South Second Street Milwaukee, WI 53204 USA Tel: (1) 414 382-2000 Telex: 43 11 016 FAX: (1) 414 382-4444 EUROPE/MIDDLE EAST/AFRICA HEADQUARTERS Allen-Bradley Europe B.V. Amsterdamseweg 15 1422 AC Uithoorn The Netherlands Tel: (31) 2975/43500 Telex: (844) 18042 FAX: (31) 2975/60222 Publication 1771-2.71 — April 1987 Supersedes Publication 1771-2.71 — May 1985 14 As a subsidiary of Rockwell International, one of the world’s largest technology companies — Allen-Bradley meets today’s challenges of industrial automation with over 85 years of practical plant-floor experience. More than 11,000 employees throughout the world design, manufacture and apply a wide range of control and automation products and supporting services to help our customers continuously improve quality, productivity and time to market. These products and services not only control individual machines but integrate the manufacturing process, while providing access to vital plant floor data that can be used to support decision-making throughout the enterprise. ASIA/PACIFIC HEADQUARTERS Allen-Bradley (Hong Kong) Limited Room 1006, Block B, Sea View Estate 28 Watson Road Hong Kong Tel: (852) 887-4788 Telex: (780) 64347 FAX: (852) 510-9436 CANADA HEADQUARTERS Allen-Bradley Canada Limited 135 Dundas Street Cambridge, Ontario N1R 5X1 Canada Tel: (1) 519 623-1810 FAX: (1) 519 623-8930 LATIN AMERICA HEADQUARTERS Allen-Bradley 1201 South Second Street Milwaukee, WI 53204 USA Tel: (1) 414 382-2000 Telex: 43 11 016 FAX: (1) 414 382-2400 PN 955102-17 Printed in USA