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2nd International Conference on Professional Ethics and Education in Engineering 2011 ( ICEPEE’11) Serum In Mammalian Cell Culture: Weighing The Challenges of Bioprocessing, Ethics and Animal Welfare Yumi Zuhanis Has-Yun Hashim, Maizirwan Mel, Hamzah Mohd Salleh, Yusilawati Ahmad Nor, Siti Hajar Othman and Wan Yusra Hannanah Wan Abdul Razak Bioprocess and Molecular Engineering Research Unit (BPM ERU), Depart ment of Biotechnology Engineering, Kulliyyah of Engineering International Islamic University Malaysia Kuala Lu mpur, Malaysia yumi@iiu m.edu.my Abstract— S erum; a clear portion of blood obtained after removing cells, platelets and clotting factors is a universal supplement commonly used in media for mammalian cell culture system. Serum contains amino acids, proteins, growth factors, hormones, vitamins, inorganic substances, nutrients and metabolites; which promote and sustain cell growth as well as provide buffering condition and protection to cells. Serum, from various animal sources such as bovine and porcine can be obtained commercially from manufacturers. Although serum has long been used successfully in mammalian cell culture system, recent trend is moving towards serum alternatives and serumfree media. This is due to many factors including the ethical and animal welfare issues in serum processing and production. Further, large scale production of bio-products using mammalian cell culture system prefers defined media which offers reproducibility and ease of downstream purification. Nevertheless, development of serum-free media is tedious and somewhat involve high cost with inherent problem of low growth rate as compared to serum supplemented media. This review is set to explore the many facets of serum and serum-free media in mammalian cell culture bioprocessing. variety of species including bovine, chicken, caprine (goat), equine, human, ovine, porcine and rabbit as depicted in Figure 1 [3]. Although serum is common ly used in mammalian cell culture research practice at lab scale, it is not a choice at large scale production since presence of serum often co mplicates the purificat ion of bio-products. Further, recent trend is also moving towards use of serum-free media or serum alternatives due to animal welfare and ethical issues in serum processing and production. Further, use of serum fro m animals also has implications in haram and halal status of the final products. This paper is to rev iew the benefits, d isadvantages, limitations and challenges of using serum in the mammalian cell cu lture bioprocessing. TABLE I TYPES OF SERUM IN THE MARKET. FROM [3]. Keywords- Serum, serum-free media, ethical issues, mammalian cell culture, bioprocessing INT RODUCTION Seru m is the clear portion of blood obtained after removing cells, platelets and clotting factors [1]. Seru m contains amino acids, proteins, growth factors, hormones, vitamins, inorganic substances, nutrients and metabolites. In mammalian cell culture, seru m is often used as supplement to culture med ia (added in the range of 5 – 15 % (v/v)) to promote and sustain cell gro wth as well as provide buffering and protection to cells [2]. Seru m can be obtained commercially fro m manufacturers and they are sourced fro m a V. PRODUCTION OF SERUM Fetal Bovine Serum Among the many varieties, Fetal bovine serum (FBS) is the serum of choice in mammalian cell culture due to the ISBN : 978-983-42978-2-4 338 2nd International Conference on Professional Ethics and Education in Engineering 2011 ( ICEPEE’11) presence of growth-pro moting co mponents, specifically, 30 – 50 % (v/v) bovine seru m albu min [4] and fetuin (serum protein abundant in fetus) [5]. However, as depicted in Figure 1, production of FBS fro m bovine fetuses posed an ethical issue. The upstream processing is seen as very cruel and against animal welfare. Typically, a n ine month fetus would only provide approximately 550 ml raw FBS (Tab le 1). For a one year supply of raw FBS (500, 000 L) [6], around 1 million of nine-month old fetuses are needed. As a byproduct of beef industry, FBS supply is co mplicated by health concern such as BSE (bovine spongiform encephalitis), FMD (foot and mouth disease) and rinderpest, to name a few [3]. Slaughter of pregnant cow Downstream • Reproductive tract with fetus removed to processing area • Calf removed, cleaned and disinfected • Blood collection (heart puncture/umbilical cord puncture) • Blood clotting, serum separation • Raw serum tested for Quality Control • Refrigerated centrifugation • Filtration (0.22 m filter) • UV radiation • Heat activation at 56C • Packaging • Frozen for distribution mammalian hybridoma cell cu lture [8]. However, to this end, the fish serum still requires imp rovement to meet its more superior fetal bovine serum counterpart. Fanous [9] described the of use salmon blood as a component of microbial gro wth med ia. It contains easily digested proteins and a high concentration of poly-unsaturated omega-3 acids. The use of salmon blood thus can be extended to mammalian cell culture. Nevertheless, the halal status of fish blood (serum) is still being debated. Locally Produced Bovine Serum Ahmad Nor [10] showed that locally made serum fro m halal slaughtered bovine is comparable to co mmercially available seru m used in Vero cell culture. The blood was collected at slaughtering and processed according to standard procedure for serum processing. The author reported that the maximu m viable cell numbers of 8.0 × 105 cells/ mL were obtained when culture was supplemented with locally produced bovine serum as compared to co mmercial bovine serum (8.5 × 105 cell/ mL and 6.78 × 105 cell/ mL) for GIBCO and PAA respectively after four days. SERUM QUALITY CONT ROL TEST Figure 8. Processing of serum (Fetal Bovine Seru m, FBS) Adapted from [5]. TABLE II. AGE OF BOVINE FETUS AND VOLUME OF RAW FBS (FET AL BOVINE SERUM )[6] Age of bovine fetus (months) Raw FBS obtained (ml) 3 150 6 350 9 550 Production of serum involves strict quality control tests which ensure quality products but at the same time lend to its high price in the market. Several quality control tests routinely performed during processing of serum for co mmercial purposes are listed in Table III. TABLE III. QUA LITY CONTROL TEST ROUTINELY PERFORM ED IN SERUM PROCESSING A ND MANUFA CTURING[3]. Donor Horse Blood and Donor Horse Serum Seru m fro m donor horse is also available in the market. For instance, TCS Biosciences Ltd., UK, [7] has pioneered processes that guarantee consistent and high quality donor horse serum. The co llection of blood fro m horse donor was claimed to be stress-free. Fish Serum Fish serum fro m surimi wash water processing line has also been reported as a potential substitute for serum in ISBN : 978-983-42978-2-4 339 2nd International Conference on Professional Ethics and Education in Engineering 2011 ( ICEPEE’11) SERUM-SUPPLEM ENTED M EDIA (SSM ) VS SERUM FREE M EDIA (SFM) Benefits, limitations and challenges Despite being acknowledged as a universal supplement with a myriad of growth promoting s ubstances for culture med ia, content of serum remains to be undefined. This undefined nature and its inherent physiological variability [2] appear to be a major obstacle to the production of biopharmaceuticals in animal cell culture system. Other technical disadvantages of serum include risk of contamination, ethical issues, market condition and animal supply leading to fluctuating price. This has spurred interest to develop a more defined formu lation wh ich includes serumfree med ia, animal-free media, protein-free media, chemically defined media and chemically animal-free defined med ia. Collectively, serum-free med ia (SFM) has more advantages as compared to the serum-supplemented media (SSM ) (Figure 2). SFM has been claimed to enable elimination of pre-screen serum lot, simp lify regulatory documentation, provide consistent media performance and reduce downstream purification challenges [11]. However, SFM is not without flaws where cell growth is often slower in this type of media. SFM could also be very specific to certain cell types at certain growth phase hence the need to have very selective media leading to increased cost. Co mparison of price between SFM and SSM could be very subjective. For instance, use of SFM in research lab where volu me is not that high would be considered expensive while use of SFM in large scale manufacturing of bioproducts may be cheap in terms of overall cost and return of investment. Seru m alternatives such as growth factors and extracelullar matrices are often added into SFM formu lation. For instance, insulin-like growth factor-1 (IGF-1) is considered a key growth factor in industrial cell cultures; their removal fro m med ia can reduce the cell gro wth-pro moting activity of a culture by as much as 90% [12]. To complement use of serum free media, research has been focused on the development of cell lines that are cabaple of autocrine growth o f cells in cu lture, rendering the reduced cost (of not having to supply serum as sources of IGF) [13, 14]. For instance, Sunstrom et al [13] developed Super- CHO cell line (fro m Chinese Hamster Ovary (CHO) parent cell line) which expressed recombinant IGF-I that renders the cells to grow indifinitely in protein and/or serum-free media. Although this looks promising, the absence of serum generally will impose other issues such as induction of phenotypic change due to changes at gene expression level. Other approach includes regulation of IGF(s) by man ipulating med iu m co mposition (SSM) itself since protein, energy requirement and serum have been shown to affect IGF system leading to cell growth. CONCLUSION Seru m has been traditionally and successfully used in the mammalian cell culture system. However, current issues pertaining the ethical, animal welfare and to some extent; the halal and haram status; has directed new developments of serum alternatives and SFM. The latter would also benefit the large scale production of b io-products from mammalian cell culture system. Nevertheless, one needs to carefully weigh the benefits and disadvantages of SSM and SFM based on informed choices to meet the desired outcome. REFERENCES [1] [2] [3] [4] [5] Figure 2 Co mparison of seru m supplemented media (SSM) and serum-free media (SFM ) particularly in large scale manufacturing of b ioproducts. DSP: downstream processing. [6] [7] Case study: IGF-1 as ingredient in serum-free media [8] ISBN : 978-983-42978-2-4 340 Taber, C.W. (1989). T aber's Cyclopedic Medical Dictionary. Philadelphia: F.A. Davis Company.6th Edition. Freshney, R.I., (2005). Culture of Animal Cells: A Manual of Basic Technique (5 th ed.), Wiley-Liss, Inc. T echnical notes. GIBRO® Serum – it passes the test. http://www.invitrogen.com van der Valk, J.; Mellor, D.; Brands, R.; Fischer, R.; Gruber, F.; Gstraunthaler, G.; Hellebrekers, R.; Hyllner, J.; Jonker, F.H.; Priote, P.; Thalen, M.; and Baumans, V. (2004). The humane collection of fetal bovine serum and possibilities for serum-free cell and tissue culture. Toxicol. In Vitro. 1-12. Schinke, T.; Amendt, C.; Trindl, A.; Poschke, O.; Muller-Esterl, W. and Jahnen-Dechent, W. (1996). The serum protein 2 -HS glycoprotein/fetuin inhibits apatite formation in vitro and in mineralizing calvaria cells. A possible role in mineralization and calcium homeostasis. J. Biol.Chem. 271(34). 20789-20796. Jochems, C.E.A.; van der Valk, J.; Stafleu, F.R. and Baumans, B.A. (2002). The use of fetal bovine serum: ethical or scientific problem. Altern. Lab. Anim. 30: 219-227. T CS Bioscience Co. Ltd. Donor horse blood and donor horse serum available from TCS Biosciences Ltd. http://www.t csbiosciences.co.uk. Retrieved 18 th March 2011. Zakaria-Runkat, F., Worawattanamateekul, W. and Lawhavinit, O. (2006). Production of fish serum products as substitute for fetal bovine 2nd International Conference on Professional Ethics and Education in Engineering 2011 ( ICEPEE’11) [9] [10] [11] [12] [13] [14] serum in hybridoma cell cultures from surimi industrial waste. Kasetsart J (Nat Sci). 40 (Suppl):198-205. Fanous, A. (2010). Growth media for enzymes and starter culture in Halal perspective. World Halal Research Summit. Inspiring Innovation through Halal Research. 23 – 25th June 2010. Kuala Lumpur. Ahmad Nor, Y; Nuhu Jaafar, N. and Mel, M. (2011). Efficient performance of locally processed serum in Vero cell culture. Journal of Materials Science and Engineering. In press. Thermo Scientific. Thermo Scientific Hy-Clone Serum Free Media Maximize Cell Culture Production and Performance. Utah, USA. Park, H., An, S. and Choe, T., (2006), Change of Insulin-like Growth Factor Gene Expression In Chinese Hamster Ovary Cells Cultured in Serum-free Media. Biotechnology and Bioprocess Engineering. 11: 319324. Sunstrom, N.A.; Baig, M.; Sugyiono, D.P. and Gray, P. (1998). Recombinant insulin-like growth factor-I (IGF-I) production in superCHO results in expression of IGF-I receptor and IGF binding protein 3. Cytotechnology. 28: 91-99. Baserga, R. and Ardmore, P. (1993). Cell lines which constitutively express IGF-I and IGF-I R. USPatent #5262308. ISBN : 978-983-42978-2-4 341