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Data Sheet Boost Controller for WLED Driver in Medium-sized LCD Panel General Description Features The AP3041 is a current mode high voltage low-side channel MOSFET controller, which is ideal for boost regulators. It contains all the features needed to implement single-ended primary topology DC/DC converters. • • • • • • • • • • • • • • • • • • • The input voltage of AP3041 ranges from 5V to 27V. Its operation frequency is adjustable from 100kHz to 1MHz. The AP3041 has UVLO (Under Voltage Lock Out) circuit. It uses two external resistors to set the UVLO voltage. The AP3041 also has an over output voltage protection to limit the output voltage. The OVP voltage can be set through external resistors. If the output voltage is higher than the OVP high threshold point, it will disable the driver and the system is latched up. The output short circuit protection as well as LED low side short to ground detection function can be applied in system. • The AP3041 has other protection functions, such as LED short protection, LED high side short to ground protection, diode short protection, over current protection, over temperature protection and so on. AP3041 Input Voltage Range: 5V to 27V 1A Peak and 10V MOSFET Gate Driver 20ns Quick MOSFET Gate Driver Duty Cycle Limit of 90% Programmable UVLO PWM Dimming Control Programmable Over Voltage Protection LED Open Protection LED Short Circuit Protection Diode Short Circuit Protection Output Short Circuit Protection LED Low-side Short to Ground Detection OV Pin Under Voltage Protection Over Current Protection Programmable Slope Compensation Adjustable Soft-start Adjustable Protection Delay Fault Status Indication Adjustable Operation Frequency from 100kHz to 1MHz Over Temperature Protection Applications • • • The AP3041 is available in SOIC-16 package. LED Lighting LED TV LCD Display Modules SOIC-16 Figure 1. Package Type of AP3041 Oct. 2012 Rev. 1. 2 BCD Semiconductor Manufacturing Limited 1 www.BDTIC.com/DIODES Data Sheet Boost Controller for WLED Driver in Medium-sized LCD Panel AP3041 Pin Configuration M Package (SOIC-16) Figure 2. Pin Configuration of AP3041 (Top View) Oct. 2012 Rev. 1. 2 BCD Semiconductor Manufacturing Limited 2 www.BDTIC.com/DIODES Data Sheet Boost Controller for WLED Driver in Medium-sized LCD Panel AP3041 Pin Description Pin Number Pin Name Function 1 2 CT OV 3 UVLO 4 5 EN VIN Capacitor setting shut down delay time Over output voltage protection pin Two resistors connected from this pin to GND and the power supply respectively are used to set start-up and shutdown level Enable pin Input supply pin. This pin must be locally bypassed 6 VCC This pin should be bypassed to GND with a ceramic capacitor 7 OUT 8 GND 9 FAULT 10 RT 11 CS 12 SC 13 SS/COMP 14 FB 15 PWM 16 FLAG Oct. 2012 Connect this pin to the gate of external MOSFET, the gate driver has 1A peak current capability Ground This pin can be used to drive the external MOSFET. The logic of the driver signal is controlled by that of PWM pin and the signal phase of them is the same. This pin is pulled to ground under fault condition of OVP, UVLO, OTP, diode short circuit and LED short circuit. An external resistor connected from this pin to GND is used to set the operating frequency Sense switch current pin, which is used for current mode control and for current limit. The current limit voltage is 500mV Slope compensation for current sense. A resistor between SC and GND will program the slope compensation An external soft-start time capacitor is placed from this pin to GND and is charged by an internal 20μA current source to control regulator soft-start time. Compensation pin. This pin is the output of the internal error amplifier. Voltage feedback pin. The reference voltage is 500mV This pin can be connected to current matched chip and receives error signal used to shut down the system Fault condition output pin. When the output is in short circuit condition, the FLAG outputs logic low to shut down the power path. Please refer to the application circuit Rev. 1. 2 BCD Semiconductor Manufacturing Limited 3 www.BDTIC.com/DIODES Data Sheet Boost Controller for WLED Driver in Medium-sized LCD Panel AP3041 Functional Block Diagram VIN 6 5 BANDGAP 1.25V 8 EN 4 EN REFERENCE 16 UVLO 10 A 1.25V OV CLK 2 OVP 2.25V GND 3V 300mV 3 VCC R S LOGIC 7 DRIVE 8 Q OCP LEB 10 A 500mV 11 FLAG OUT GND CS 15 PWM 1.75V SAW PWM 9 FAULT 13 FAULT 10 RT SC 12 OTSD CLK EA SAW SCP SS/COMP 14 FB OSC 1.25V OVP 1 300mV CT Figure 3. Functional Block Diagram of AP3041 Oct. 2012 Rev. 1. 2 BCD Semiconductor Manufacturing Limited 4 www.BDTIC.com/DIODES Data Sheet Boost Controller for WLED Driver in Medium-sized LCD Panel AP3041 Ordering Information AP3041 - Circuit Type G1: Green Package M: SOIC-16 Blank: Tube TR: Tape & Reel Package Temperature Range SOIC-16 -40 to 85°C Part Number Marking ID Packing Type AP3041M-G1 AP3041M-G1 Tube AP3041MTR-G1 AP3041M-G1 Tape & Reel BCD Semiconductor's Pb-free products, as designated with "G1" suffix in the part number, are RoHS compliant and green. Absolute Maximum Ratings (Note 1) Parameter Input Voltage VCC Pin Voltage OUT Pin Voltage FAULT Pin Voltage FB Pin Voltage UVLO Pin Voltage CS Pin Voltage SC Pin Voltage FLAG Pin Voltage SS/COMP Pin Voltage RT Pin Voltage PWM Pin Voltage EN Pin Voltage OV Pin Voltage Thermal Resistance (Junction to Ambient, No Heat Sink, Free Air) Oct. 2012 Symbol Value Unit VIN VCC VOUT VFAULT VFB VUVLO VCS VSC VFLAG VSS/COMP VRT VPWM VEN VOV 30 20 20 20 20 7 20 7 7 7 7 7 30 7 V V V V V V V V V V V V V V θJA 82 Rev. 1. 2 ºC/W BCD Semiconductor Manufacturing Limited 5 www.BDTIC.com/DIODES Data Sheet Boost Controller for WLED Driver in Medium-sized LCD Panel AP3041 Absolute Maximum Ratings (Note 1, Continued) Parameter Operating Junction Temperature Storage Temperature Lead Temperature (Soldering, 10 sec) ESD (Human Body Model) ESD (Machine Model) Symbol Value Unit TJ TSTG TLEAD 150 -65 to 150 260 2000 200 ºC ºC ºC V V Note 1: Stresses greater than those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under “Recommended Operating Conditions” is not implied. Exposure to “Absolute Maximum Ratings” for extended periods may affect device reliability. Recommended Operating Conditions Parameter Input Voltage Operating Frequency Operating Temperature Range Symbol Min Max Unit VIN f TJ 5 0.1 -40 27 1 85 V MHz ºC Electrical Characteristics VCC=12V, VEN=3.3V, TA=25ºC, unless otherwise specified. Parameter Symbol Input Voltage VIN Feedback Voltage VFB Supply Current ICC VFB=VIN, no switching Shutdown Supply Current IQ VEN=0 VCC Voltage VCC Conditions Min Typ 5 490 11V≤VIN≤27V 5V≤VIN≤10V, ICC=5mA 9.5 Max Unit 27 V 500 510 mV 1.5 5 mA 1 2 μA 10.0 10.5 V VIN-0.5 V VCC Current Limit ICC-LIM 35 mA VCC Pin UVLO Rising Threshold VCC-HI 4.7 V VCC-HYS 300 mV VCC Pin UVLO Falling Hysteresis Oscillator Frequency fOSC 0.1 1 MHz SC Peak Voltage VSC_PK 530 680 mV UVLO Threshold VUVLO 1.20 1.30 V UVLO Hysteresis Current Source Oct. 2012 IUVLO-HYS 1.25 10 Rev. 1. 2 μA BCD Semiconductor Manufacturing Limited 6 www.BDTIC.com/DIODES Data Sheet Boost Controller for WLED Driver in Medium-sized LCD Panel AP3041 Electrical Characteristics (Continued) VCC=12V, VEN=3.3V, TA=25ºC, unless otherwise specified. Parameter Symbol Conditions Min Typ Max Unit Current Limit Threshold Voltage VCS 0.48 0.5 0.52 V RT Voltage VRT 1.20 1.25 1.30 V Error Amplifier Voltage Gain GV 680 V /V Error Amplifier Transconductance GS 500 μA /V EN Pin Threshold Voltage PWM Pin Threshold Voltage OV Threshold 2.5 VEH VEL V 0.5 VIH 2.5 VIL V 0.5 VOV 2.25 V OV Hysteresis Current Source IOV-HYS 10 μA LED- Short to GND Detection Level VFB_LOW 0.3 V LED+ Short to LED-Detection Level VFB_HIGH 1.25 V LED+ Short to GND Detection Level VOV_LOW 0.3 V Diode Short Detection Level VCS_HIGH 1.75 V CT Current Source ICT 5 μA CT Threshold Voltage VCT 2.6 V Maximum Duty Cycle DMAX 90 % Soft-start Current Source f=200kHz 80 ISS 16 22 OUT Pin Rising Time tRISE COUT=1nF 20 OUT Pin Falling Time tFALL COUT =1nF 20 28 μA ns OUT High Voltage Level (VCC-VOUT) VOUT-H IOUT=50mA 0.25 0.75 V OUT Low Voltage Level (VOUT) VOUT-L IOUT=50mA 0.25 0.75 V FAULT Pin Rising Time tRISE CFAULT=1nF 100 FAULT Pin Falling Time tFALL CFAULT=1nF 100 ns FAULT High Voltage Level (VCC-VFAULT) VFAULT_H IFAULT=10mA 0.25 0.75 V FAULT Low Voltage Level VFAULT_L IFAULT=10mA 0.25 0.75 V FAULT Minimum Pulse Width tD Oscillator Frequency=200kHz 20 μs V FLAG High Voltage Level VFLAG-H IFLAG=500μA 2 FLAG Low Voltage Level VFLAG-L IFLAG=500μA 0.25 0.75 V Thermal Shutdown Temperature TOTSD 160 ºC Thermal Shutdown Hysteresis THYS 20 ºC Oct. 2012 Rev. 1. 2 BCD Semiconductor Manufacturing Limited 7 www.BDTIC.com/DIODES Data Sheet Boost Controller for WLED Driver in Medium-sized LCD Panel AP3041 Typical Performance Characteristics 1000 900 120 800 100 700 Frequency (kHz) LED Current (mA) 140 80 VIN=12V, VPWM=5V 60 fPWM=70Hz 40 fPWM=200Hz fPWM=500Hz 20 600 500 400 300 200 fPWM=1kHz 100 fPWM=2kHz 0 VIN=12V 0 0 20 40 60 80 100 0 40 80 120 160 200 240 280 320 RT (kΩ) PWM Duty (%) Figure 4. LED Current vs. PWM Duty Figure 5. Frequency vs. RT 2.2 0.54 2.0 1.8 Supply Current (mA) VFB (V) 0.52 0.50 0.48 1.6 1.4 1.2 VIN=12V 1.0 -50 VIN=24V VIN=12V 0.46 -25 0 25 50 75 100 125 0.8 -75 150 -25 0 25 50 75 100 125 150 O Figure 6. VFB vs. Temperature Oct. 2012 -50 Temperature ( C) o Temperature ( C) Figure 7. Supply Current vs. Temperature Rev. 1. 2 BCD Semiconductor Manufacturing Limited 8 www.BDTIC.com/DIODES Data Sheet Boost Controller for WLED Driver in Medium-sized LCD Panel AP3041 Typical Performance Characteristics (Continued) 400 3.0 VPWM=0V 380 VIN=12V VIN=24V 2.0 Frequency (kHz) Shutdown Current (μA) 2.5 1.5 1.0 360 340 320 0.5 RT=82k 0.0 -40 0 40 80 120 300 -75 160 -50 -25 0 O Temperature ( C) 25 50 75 100 125 150 O Temperature ( C) Figure 8. Supply Current vs. Temperature Figure 9. Frequency vs. Temperature 0.8 14 0.7 12 CS Threshold (V) VCC (V) 10 8 6 0.6 0.5 0.4 4 0.3 2 O TA=25 C VIN=12V 0 0.2 5 10 15 20 25 30 -75 Input Voltage (V) -25 0 25 50 75 100 125 150 O Temperature ( C) Figure 10. VCC vs. Input Voltage Oct. 2012 -50 Figure 11. CS Threshold vs. Temperature Rev. 1. 2 BCD Semiconductor Manufacturing Limited 9 www.BDTIC.com/DIODES Data Sheet Boost Controller for WLED Driver in Medium-sized LCD Panel AP3041 Typical Performance Characteristics (Continued) 2.0 2.0 1.8 PWM Threshold Voltage (V) EN Threshold Voltage (V) 1.8 1.6 1.4 VIN=12V 1.2 1.6 1.4 1.2 Rising Falling Rising Falling 1.0 1.0 -75 -50 -25 0 25 50 75 100 125 -75 150 -50 -25 0 25 50 75 100 125 150 O Temperature ( C) O Temperature ( C) Figure 12. EN Threshold Voltage vs. Temperature Figure 13. PWM Threshold Voltage vs. Temperature 2.50 0.36 FB Low Threshold Voltage (V) OV Thershold Voltage (V) 2.45 2.40 2.35 2.30 2.25 2.20 2.15 2.10 -75 VIN=12V -50 -25 0 25 50 75 100 125 0.32 0.30 0.28 VIN=12V 0.26 -75 150 -50 -25 0 25 50 75 100 125 150 O Temperature ( C) O Temperature ( C) Figure 14. OV Threshold Voltage vs. Temperature Oct. 2012 0.34 Figure 15. FB Low Threshold Voltage vs. Temperature Rev. 1. 2 BCD Semiconductor Manufacturing Limited 10 www.BDTIC.com/DIODES Data Sheet Boost Controller for WLED Driver in Medium-sized LCD Panel AP3041 Typical Performance Characteristics (Continued) 0.40 1.350 OV Low Threshold Voltage (V) FB High Threshold Voltage (V) 1.325 1.300 1.275 1.250 1.225 1.200 0.36 0.32 0.28 0.24 1.175 VIN=12V VIN=12V 0.20 1.150 -75 -50 -25 0 25 50 75 100 125 -75 150 -50 -25 0 25 50 75 100 125 150 O O Temperature ( C) Temperature ( C) Figure 16. FB High Threshold Voltage vs. Temperature Figure 17. OV Low Threshold Voltage vs. Temperature 36 6.8 6.4 CT Charge Current (μA) Soft-start Current (μA) 32 28 24 20 VIN=12V 5.6 5.2 4.8 VIN=12V 4.4 VIN=24V 16 6.0 VIN=24V 4.0 -40 0 40 80 120 -40 160 40 80 120 160 Temperature ( C) Figure 18. Soft-start Current vs. Temperature Oct. 2012 0 O O Temperature ( C) Figure 19.CT Charge Current vs. Temperature Rev. 1. 2 BCD Semiconductor Manufacturing Limited 11 www.BDTIC.com/DIODES Data Sheet Boost Controller for WLED Driver in Medium-sized LCD Panel AP3041 Typical Application Figure 20. Typical Application Circuit of AP3041 Oct. 2012 Rev. 1. 2 BCD Semiconductor Manufacturing Limited 12 www.BDTIC.com/DIODES Data Sheet Boost Controller for WLED Driver in Medium-sized LCD Panel AP3041 Mechanical Dimensions SOIC-16 1.350(0.053) 1.750(0.069) 7° 0.330(0.013) 0.510(0.020) Unit: mm(inch) 1.250(0.049) 1.650(0.065) 7° B A 20:1 0.250(0.010) 0.400(0.016) 1.270(0.050) 0° 8° R0.200(0.008) R0.200(0.008) 0.050(0.002) 0.250(0.010) 5.800(0.228) 6.240(0.246) 3.800(0.150) 4.040(0.159) 9.5 ° 8° 8° 0.200(0.008) Sφ1.000(0.039) Depth 0.200(0.008) 8° A 0.400(0.016)×45° C-C 50:1 B 20:1 C 3° 7° 0.200(0.008) 0.250(0.010) C Note: Eject hole, oriented hole and mold mark is optional. Oct. 2012 Rev. 1. 2 BCD Semiconductor Manufacturing Limited 13 www.BDTIC.com/DIODES BCD Semiconductor Manufacturing Limited http://www.bcdsemi.com IMPORTANT IMPORTANT NOTICE NOTICE BCD Semiconductor Semiconductor Manufacturing Manufacturing Limited Limited reserves reserves the the right right to to make make changes changes without without further further notice notice to to any any products products or or specifispecifiBCD cations herein. herein. BCD BCD Semiconductor Semiconductor Manufacturing Manufacturing Limited Limited does does not not assume assume any any responsibility responsibility for for use use of of any any its its products products for for any any cations particular purpose, nor nor does does BCD BCD Semiconductor particular purpose, Semiconductor Manufacturing Manufacturing Limited Limited assume assume any any liability liability arising arising out out of of the the application application or or use use of circuits. BCD of any any its its products products or or circuits. BCD Semiconductor Semiconductor Manufacturing Manufacturing Limited Limited does does not not convey convey any any license license under under its its patent patent rights rights or or other rights of of others. others. other rights rights nor nor the the rights MAIN SITE MAIN SITE - Headquarters BCD Semiconductor Manufacturing Limited BCD Semiconductor Manufacturing Limited - Wafer Fab No. 1600, Zi Xing Road, Shanghai ZiZhu Science-basedLimited Industrial Park, 200241, China Shanghai SIM-BCD Semiconductor Manufacturing Tel: Fax: +86-21-24162277 800,+86-21-24162266, Yi Shan Road, Shanghai 200233, China Tel: +86-21-6485 1491, Fax: +86-21-5450 0008 REGIONAL SALES OFFICE Shenzhen OfficeSALES OFFICE REGIONAL - Wafer FabSemiconductor Manufacturing Limited BCD Shanghai SIM-BCD Semiconductor Manufacturing Co., Ltd. - IC Design Group 800 Yi Shan Road, Shanghai 200233, China Corporation Advanced Analog Circuits (Shanghai) Tel: +86-21-6485 1491,YiFax: 0008200233, China 8F, Zone B, 900, Shan+86-21-5450 Road, Shanghai Tel: +86-21-6495 9539, Fax: +86-21-6485 9673 Taiwan Office Shanghai Semiconductor Manufacturing Co., Ltd., Shenzhen Office BCD Taiwan Semiconductor Shenzhen SIM-BCD Office Office (Taiwan) Company Limited Unit A Room 1203, Skyworth Bldg., Gaoxin Ave.1.S., Nanshan Shenzhen, 4F, 298-1, Guang Road,(Taiwan) Nei-Hu District, Taipei, Shanghai SIM-BCD Semiconductor Manufacturing Co., Ltd.District, Shenzhen Office BCDRui Semiconductor Company Limited China Taiwan Advanced Analog Circuits (Shanghai) Corporation Shenzhen Office 4F, 298-1, Rui Guang Road, Nei-Hu District, Taipei, Tel: +86-755-8826 Tel: +886-2-2656 2808 Room E, 5F, Noble 7951 Center, No.1006, 3rd Fuzhong Road, Futian District, Shenzhen 518026, China Taiwan Fax: +86-755-88267951 7865 Fax: +886-2-2656 28062808 Tel: +86-755-8826 Tel: +886-2-2656 Fax: +86-755-8826 7865 Fax: +886-2-2656 2806 USA Office BCD Office Semiconductor Corp. USA 30920Semiconductor Huntwood Ave.Corporation Hayward, BCD CA 94544, USA Ave. Hayward, 30920 Huntwood Tel :94544, +1-510-324-2988 CA U.S.A Fax:: +1-510-324-2988 +1-510-324-2788 Tel Fax: +1-510-324-2788 www.BDTIC.com/DIODES