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ISW 8300 3 PHASE PROGRAMMABLE DIGITAL WATTMETER User Manual INSTRUMENTS ET SYSTEMES ZI des Radars, 12 rue Diderot 91350 GRIGNY tel. : 33 (0)1 69 02 31 56 Fax. : 33 (0)1 69 02 08 93 ISW 8300 ISW83GB.DOC 08200 2 ISW 8300 Specifications ………………......................................... 4 Security ...............................................................…....... 7 Warranty .................................................................….. 7 Changing a fuse .....................................…………….... 7 Operation ......................................................……….... 7 External current transformer .................………….… 14 Power measurements …………………………………. 16 Single phase measurements ..................................…... 19 Remote control ..........................................………….... 23 Analog Isolated Outputs (OPW2 option)…………..... 32 3 ISW 8300 Specifications Notes : (18°C - 28 °C) V = measured value R = range Voltage (true RMS) Ranges : 15V 50V 150V 500 V Resolution : 10mV 10mV 100mV 100mV Accuracy (45-500 Hz) : ±(0.2% V + 0.2% R) Input resistance : 4.8M 100pF Manual or autoranging Crest factor : max. 3 at full scale (1.5 at 500 V) Overload : 1000 V peak Current (true RMS) Ranges : 0.5A 1.5A 5A 15 A (internal) 0.5A to 5000A with external transformer (selectable ratio 1 to 1000) Resolution : 0.1mA 1mA 1mA 10mA (internal) 0.1mA to 1A (external) Accuracy (45-500 Hz) : ±(0.2% V + 0.2% R) Crest Factor : max. 3 at full scale (2 at 15 A) Manual or autoranging Overload : 30 A continuous, 60 A 1s Active Power Ranges : 7.5W to 7500W (16 ranges) 7.5W to 2500kW with external transformer Accuracy (45-500Hz) : ±(0.3% V + 0.3% R) (U and I > 1/10 of range) Resolution : 1mW to 1W according to range 1mW to 1kW with external transformer Apparent Power Ranges : 7.5VA to 7500VA (16 ranges) 7.5VA to 2500kVA with external transformer Accuracy (45-500Hz) : determined by U and I accuracy (see formulas) 4 ISW 8300 Resolution : Reactive Power Ranges : 1mVA to 1VA according to range 1mVA to 1kVA with external transformer 7.5VAr to 7500VAr (16 ranges) 7.5VAr to 2500kVAr with external transformer Accuracy (45-500Hz) : determined by U and I accuracy (see formulas) Resolution : 10mVAr to 1VAr according to range 10mVAr to 1kVAr with external transformer Power Factor Display : -1.000 to +1.000 (plus sign indicates inductive power, minus sign indicates capacitive power) Accuracy (45-500Hz) : determined by U and I accuracy (see formulas) Safety : CEI 1010-1 Cat III 600 V Interface RS232 (3 wires). Xon-Xoff. protocol Transmission rate 1200/9600 Baud All functions and ranges programmable Power : 230 V ±10 % , 50-60 Hz, max. 10 VA Temperature of utilisation Dimensions Weight Misc. : Options 10-40 °C RH < 80 % 240 x 240 x 88mm (L x l x H) about 1,5kg Simultaneous display of 4 parameters (10mm LED display). Beeper indicates overload. OPW2 3 wide bandwidth isolated outputs (U, I or P according to display). The primary quantities U (voltage) and I (current) are sampled and calculated. Voltage, current and active power have their own tolerance. The calculating 5 ISW 8300 formulas of the next page are necessary to calculate the tolerances of the secondary quantities as a function of the tolerances of the primary quantities. 6 ISW 8300 Formulas Freq = frequency of the signal N = number of samples (N >120) Remark: The formulas which give apparent power, reactive power and capacitors are applicable only for sinusoidal voltages and currents. 7 ISW 8300 Safety INSTRUMENTS et SYSTEMES certifies that this instrument has left the factory in perfect working order, both in operation and safety. This instrument has been designed and manufactured with great care to bring the user the best possible safety to the user. If the instrument no longer functions properly or is damaged, it must be immediately disconnected from the ac supply voltage, from the measured circuit voltages and returned for repair. Opening, maintenance, repair and calibration must be carried out by qualified and approved personnel. Warranty Provided it is used under the recommended conditions, this instrument is guaranteed for a two year period against manufacturing defects and component failure. This warranty applies to material and workmanship. The instrument must be shipped back to an agreed repair center. It will be repaired or replaced without charge. Warranty repairs are made at the discretion of IES. Maintenance Your wattmeter does not need any specific maintenance. Whenever cleaning is necessary, use a soft material. Avoid water or liquids that may penetrate inside. Operation Carefully unpack the instrument and make sure that it was not damaged during transportation. Insert the power cord on the rear of the instrument and connect to the ac supply. Switch power on by means of the power switch located on the rear panel. 8 ISW 8300 9 ISW 8300 10 ISW 8300 11 ISW 8300 Symbols used Indicates the possibility of a dangerous voltage Refer to the user manual Changing a fuse Before you change a fuse, disconnect the instrument from all possible dangerous voltages! The defective fuse must be replaced using a fuse of the same type and value. Selectable Options At start up, the instrument displays first the software version, the transmission rate of 1200 or 9600 Baud and finally selects the V function (Voltage measurement). Buzzer The buzzer indicates overrange conditions or manipulation errors. It can be switched ON or OFF (toggle) in the following way: Switch OFF the instrument. Hold the V key in and switch ON. Release the V key when The V function is reached. The new state of the buzzer is kept in memory until you decide to change it. RS 232 Transmission Rate (1200/9600 Baud) Proceed in the same way as for the buzzer but press the A key before start up. 12 ISW 8300 Input Terminals The Input Terminals are located on the rear panel of the instrument. Each channel has separate terminals for voltage and current inputs. Voltage measuring circuits are isolated from current measuring circuits and isolated from channel to channel. Therefore, it is possible to measure the current in a “cold” or “hot” point. The voltage and current terminals are marked “+” and “-“. This is to indicate the phase relationship between them. Connect the circuit so that a positive voltage on the “+” voltage terminal generates a positive current flowing through the “+” current terminal. Under these conditions the power dissipated into a resistance will be positive. Bad wiring may lead to important errors in three phase systems ! NEUTRAL Terminal All voltage circuits are differential. The instrument generates a virtual neutral which is the average voltage of the three phases. This potential appears on the neutral terminal. When the neutral of the three phase system exists, it must be connected to the NEUTRAL terminal. The reference of all measurements is then exactly defined. Measurement of the same quantity on three phases The display of the same quantity on three phases permits the comparison of these quantities (unbalanced system) and indicates the average value (or the sum) of the quantities. For example, when power (W) is selected, the display indicates the power of each phase and the total power. 13 ISW 8300 The different quantities which may be displayed are: - voltage (V) - current (A) - active power (W) - reactive power (VAr) - apparent power (VA) - power factor(PF) - power factor compensation capacitors (µF) The fourth displayed quantity () represents the sum (W, VAr, VA) . One Phase measurements One phase measurements indicates - for the selected phase or for the total systemvoltage (V), current (A), active power (W) and reactive power (VAr). 14 ISW 8300 Voltage and current ranges There are four voltage ranges and four current ranges. At power-up, autoranging is set (AUTO is lit). To change from AUTO to manual ranging, push the corresponding lever up or down. The first pressure switches AUTO off, further pressures switch the ranges up or down. The voltage and current ranges are switched simultaneously on the three phases. In AUTO mode, the ranged is switched up if at least one display is higher than 1600 counts (15V - 150V – 1.5A) or 5500 counts (50V – 0.5A - 5A). The range is switched down if at least one display is lower than 1300 counts (500V - 50V - 5A) or 450 counts (150V- 1.5A- 15A). Overrange is indicated by a bip and the display blinks (" - OL - "display . A current or voltage overrange may lead to the impossibility to calculate a quantity (e.g. power) . This is indicated as " - - - - - ". The reason of overrange must be cancelled. Select VOLT or AMP function to see which quantity overranges. 15 ISW 8300 Current measurements with an external transformer Measuring currents with an external transformer is specially useful: - to increase the current capacity to 5000 Amps transformer ratio 1000:1 - to perform current measurements by means of a current probe. It is not necessary to open the circuit to insert the current measurement Any current range is available for external measurements. The selected range must however be compatible with the output current of the transformer. For example, for a transformer with a nominal 5A output, select the 5A range. For a transformer delivering 1A, select the 1.5A range. Connect the outputs of the current transformer to the current inputs of the wattmeter Take care when you connect the transformer, to respect the phase relationship between current and voltage across the load. You can perform a quick check by connecting a resistive load. The measured power should be positive. I the power is negative, invert the current inputs. 16 ISW 8300 To use an external current transformer . Place the CURRENT PROBE switch on the rear panel in the EXT position. Select the appropriate current range Select the set n function. With the + and – keys, adjust the transformer ratio to the desired value. Enter the value OK. Note: the set n function can be set Only in the current probe switch is in the EXT position. The current ratio is the ratio of the primary current to the secondary current. It is an integer which may be comprised between 1 and 1000. The same current ratio is applied to the three phases. The use of an external transformer is pointed out on the front panel by the EXT indicator. 17 ISW 8300 Power measurements With separate circuits to measure current and voltage, a lot of configurations are possible to determine the power absorbed by a load, or the power supplied by each phase. Take a lot of care when connecting the circuit, to the place of the current measurements. In three phase systems the currents issued by each phase are summed and generate components which are not in phase with the input voltages. Improper wiring may lead to wrong results like measurement of reactive power in a purely resistive circuit. This is always true when external current probes are used. The probes prevent from opening the circuit but must be place in the right way. 18 ISW 8300 PH1 I1 Z1 Z2 Z3 I2 I3 PH2 PH3 U1 U2 U3 N STAR CONFIGURATION PH2 PH1 U1 Z1 I1 I2 Z3 Z2 U3 I3 U2 PH3 TRIANGLE CONFIGURATION 19 ISW 8300 THREE WATTMETER METHOD When the load is not balanced, the total power will be measured by means of the three wattmeter method. If the neutral connection is not available, the artificial neutral ( N black plug) may be used. The total power is displayed as : P = P1 + P2 + P3 TWO WATTMETER METHOD In 3 wires networks (without neutral), the two wattmeter may be used. The total power is displayed as : P= P1 + P2 20 ISW 8300 Single phase measurements The synchronization signals needed for the measurement are always supplied by phase 1 (PH1). Therefore : In single phase measurements, always use phase 1 (PH1). Single phase measures do not put particular problem. On the other hand, the fact of using a three phase wattmeter with separate circuits allows unusual measurements as : Measurement of three powers and total power Comparison of powers Difference of powers To measure the power applied to three different loads, connect the voltage inputs in parallel and each ammeter to a load (see drawing). The three powers and the sum appear on the four displays (W, VAr or VA function). Of course it is also possible to display the currents. To measure a difference of powers, it is just necessary to invert an ammeter in series with one of the two loads. The displayed power becomes negative and the fourth displays indicates the difference. 21 ISW 8300 PH PH1 I1 I2 I3 PH2 U1 U2 U3 Z1 Z2 Z3 PH3 S N Measurement of the sum of powers PH PH1 I1 I2 PH2 U1 U2 Z1 Z2 S N Measurement of the difference of powers 22 PH3 ISW 8300 X1000 indicator All power measurements are displayed in W (active power), VA (apparent power) or VAr (reactive power). When the measured value does not fit in the display, the X1000 indicator lights. The displayed values must then be multiplied by 1000, which is equivalent to a display in kW, kVA or kVAr. Power factor The power factor is defined as the ratio : PF = Active Power / Apparent Power The power factor is always positive and smaller than 1. The only knowledge of the value of the power factor does not inform about the phase shift between voltage and current (lead or lag), that is the inductive or capacitive character of the power. That is why, a sign is added to the power factor. By agreement: When the power factor is negative, the power is capacitive. When it is positive, the power is inductive. Compensation capacitors The compensation capacitors are used when the power absorbed by an installation has an important inductive component (transformers, engines …). The calculation of their value lies on the knowledge of the reactive power with pure sine waves. Currents are rarely perfectly sinusoidal because of the usually poor linearity of inductive materials. The optimal value of the capacitors may be slightly different of the displayed values. A negative capacitor, while wiring is correct indicates that the reactive power is already capacitive. To measure voltages and currents 23 ISW 8300 The ISW8300 Wattmeter measures alternating voltages and currents with a frequency comprised between 20Hz and 10000 Hz in three phase or single phase systems. Single phase measurement must always be conducted on the phase 1 (PH1). The internal synchronization signals are always supplied by the phase 1. If another channel is used or if the voltage or current is too small, the readings will be unstable. The voltage measurement is differential. The red ( + ) and black ( - ) plugs may be inverted without any danger. The “polarity” of the input terminals is useful only to keep the right phase between voltage and current in power measurements. The voltage input of the three channels are isolated from one another. Current inputs are also symmetrical, isolated from one another and isolated from voltage circuits. Therefore, the current may be measured anywhere in the circuit. Caution : the current inputs have a very small resistance of only a few milliohms, nearly a short circuit. Take care when connecting the circuit that the protective elements (fuses, circuit-breakers) are in a correct state of safety. The voltage and current inputs may be overloaded without damage, even on the most sensitive ranges. At start up, the instrument selects autoranging for voltage and current. When no power is connected to the inputs, the most sensitive ranges are connected. The choice of a particular range is useful to examine (for example with the analogue isolated outputs), the start-up current of a motor. The whole start sequence is not disturbed by the range switching. 24 ISW 8300 Remote control To select the transmission rate You have the choice between two transmission rates between the instrument and the computer, 1200 or 9600 Baud. The Baud rate is displayed during a short time at start up. To modify it, switch the instrument off, press the A key for a few seconds and switch power on. The new selected rate is displayed and kept in memory until a new change is done. Connection The dialogue between the computer and the wattmeter is accomplished by means of a software protocol (Xon-Xoff). The connection needs only a simple 3 wires cable (Rxd, Txd and signal ground). The connecting cable can be terminated at one end with a 9 pin connector and at the other end with a 9 pin or 25 pin connector, this depends on the PC serial port connector. The following connections should be followed: 25 pin female connector (PC) 9 pin female connector (PC) 9 pin male connector (instrument) 2 3 7 3 (Tx) 2 (Rx) 5 (GND) 3 2 5 RS 232 cable To check the communications You can quickly and easily check the connection with the "TERMINAL" option of Windows™. First, switch the instrument off and on to check the transmission rate. If you want to change it see section "To select the transmission rate". Enter the Terminal mode under Windows™ (or execute the program Terminal.exe). Select the following configuration in terminal: 25 ISW 8300 TTY terminal emulation terminal parameters: LF => CR/LF for Input and Output communication parameters: transmission rate 1200 or 9600 Baud. 8 Bits, no parity, 1 Stop Bit, Xon-Xoff Send the command *IDN?. The instrument sends back the string: IeS ISW8300 Vxx , where Vxx is the hardware version number. Commands The commands are sent as a string of ascii letters and digits. No special symbol or space should be added. Once sent, the command is executed upon reception of the carriage return character (CR = Hex 13). In terminal mode, this character is transmitted by the ENTER key of the keyboard, along with the Line Feed character which is ignored. Note: the commands may be written either in UPPER or lower case. Some commands will force the instrument to answer. It is the case for the commands: *IDN? : identification VERSION? : software version STATUS? : configuration of the instrument (see § STATUS string) DATA? : all measurements are sent VAL? : measured value. If the command arrives during the measurement cycle, the result will be sent only at the end of the cycle. VAS? status and measured value query MA1 : continuous output mode. Each result is sent to the computer. This mode is cleared by the MA0 command. N? : external current transformer ratio. The table of the last page lists all the available commands. 26 ISW 8300 STATUS string Set N function If the set N function (external current transformer setting) is active when a status string is requested, the status chain has the value : "SETN". For the other functions, the status chain sent back after reception of the STATUS? command has the following structure: WATT AU1 | | function voltage VOLT AU: auto AMP MU: manual WATT 1: 15V VAR 2: 50V VA 3: 150V KW 4: 500V KVar KVA PF CAP PH1 (KPH1) * PH2 (KPH2) * PH3 (KPH3) * SIG (KSIG) * AI2 | current AI: auto MI: manual 1: 0.5A 2: 1.5A 3: 5A 4: 15A x100 | ext. Mode xNNNN: ext. current transformer ratio NNNN * K indicates that the active and reactive powers are expressed in KW and KVAr. The different fields are separated with one or more spaces. Measurement Result The measurement result is transmitted : after a VAL? (value) or VAS? (value and status) query after a DATA? query (all results) 27 ISW 8300 after each measurement if the device is in the auto transmit mode (MA1 command). In this case it is preceded by the status string of the instrument. If the set N function is active, the result is sent as a single value. In the other cases, the output string is built using the four displayed values. Each quantity is preceded by a heading representing the function. The values are formatted as the display. The different fields are separated with spaces. If an overflow occurs (the displays indicates "- - - - "), the value is replaced by the "OF" string. V1 =123.4 | V1 I1 P1 Q1 S1 PF1 C1 V1 V2 V3 V V2 =125.3 | V2 I2 P2 Q2 S2 PF2 C2 I1 I2 I3 I V3 =126.0 | V3 I3 P3 Q3 S3 PF3 C3 P1 P2 P3 P V =124.9 | V voltage measurement I current measurement P active power Q reactive power S apparent power PF power factor correction capacitors Q1 phase 1 Q2 phase 2 Q3 phase 3 Q sigma The response to a DATA? query comprises all the measurement values for the three phases. The output string comprises 7 lines: voltage (1) voltage (2) voltage (3) current (1) current (2) current (3) power (1) power (2) power (3) react. pow. (1) react. pow. (2) react. pow. (3) app. pow. (1) app. pow. (2) app. pow. (3) pow. factor (1) pow. factor (2) pow. factor (3) capa (1) capa (2) capa (3) The values have a precision of 3 digits after decimal point. The response to a VAS? query is a string made of the status followed by the measurement result. 28 ISW 8300 The measurement result is transmitted only at the end of the measurement cycle. Therefore, if a result is requested during the cycle, the result will be transmitted after a variable delay (max 400 ms). Automatic Measurements Once the MA1 command has been sent, the measurement data is automatically transmitted after each measurement. The output string includes the instrument status and the value. In this way, the user is continuously informed of the configuration of the instrument. The automatic mode is reset by sending a MA0 command or switching off and on the instrument. Selction of voltage or current ranges When the instrument is powered up, the autoranging mode is selected for voltage and current. Then the ranges may be selected in two different ways: With a MAN_U command for voltage or MAN_I command for current. The AUTORANGE mode is reset and the range previously selected remains. Select directly a range with a SET:Ux command for or SET:Ix for current (x indicates the range form 1 to 4). Autoranging is canceled.. Set N Command The SET:N=xxxx command sets the ratio of the external current transformer. The ratio is an integer comprised between 1 and 1000. It must be transmitted with 4 digits (e.g. SET:N=0010). To disable the front panel The front panel may be disabled in remote operation by means of the command FAV0. The instruments now only responds to the commands from the interface. This mode is cancelled with the command FAV1 or when the instrument is switched off and on again. 29 ISW 8300 FUNCTION RANGE MODE MISC. 30 VOLT AMP WATT VAR VA PF CAP PH1 PH2 PH3 SIGMA SET:U1 SET:U2 SET:U3 SET:U4 SET:I1 SET:I2 SET:I3 SET:I4 AUTO_U MAN_U AUTO_I MAN_I SET:N=xxxx DATA? VAL? VAS? STATUS? N? FAV1 FAV0 MA1 MA0 *IDN? VERSION? BEEP BEEP0 BEEP1 Voltage measurement Current measurement Active power measurement Reactive power measurement Apparent power measurement Power factor measurement Correction capacitors Phase 1 measurements Phase 2 measurements Phase 3 measurements Sum measurements 15V range 50V range 150V range 500V range 0.5A range 1.5A range 5A range 15A range Autoranging (voltage) Manual selection (voltage) Autoranging (current) Manual selection (current) Ext. transf. ratio =xxxx Send all results Send displayed values Send displayed values and status Send status Send ext. transformer ratio Lock front panel Unlock front panel Auto transmit mode Cancel MA1 mode Send identification Send version Beep Beeper OFF Beeper ON ISW 8300 TO USE THE PC_WATT SOFTWARE Installation and de-installation Start Windows®. Insert the PC_W3P floppy disc and execute the file : or a:setup to install the software a:desinst to de-install it The directory ISW8300 will be created during installation. It includes the icon used to start the software. If you want to keep the ability to de-install the software, you must maintain the same structure. 31 ISW 8300 To use the PC_WATT software Operating modes Two different operating modes are allowed, the "Terminal" mode and the "Command" mode. In Terminal mode, the computer only monitors the front panel of the wattmeter, which is driven with its own keys. In the Command mode, the front panel is disabled and the instrument is operated with the mouse or the keyboard of the computer. The software starts in Terminal mode. You can modify this mode in the Configuration menu. Starting Connect the interface cable and double click onto the PC_W3P icon to start the software. If the software finds the wattmeter, it directly enters the monitor mode. Else, it opens a communication window where you can modify the transmission speed or the PC serial port to use. Display The Display menu selects the different windows that appear on the screen: The function/range window which reproduces the front panel of the wattmeter The communication windows which displays the dialogue between the instrument and the computer Help The help file is opened with the F1 key of the keyboard (dedicated help) or by the ? menu (global help). 32 ISW 8300 Measurements The measurements may be accomplished and stored in a file at a desired rate. The Options menu opens a window where you can define the maximum number of measurements, the time interval between measurements and the structure of the object file. The measurement cycle is initiated with the Start button. The cycle starts as soon as you have typed the name and path of the result file. The result file is a text file with different columns. Each column represents a file selected in the proposed list (function, value, unit, time, date). Note that the value is always selected. The measurement cycle is halted or started at any time with the Start Measurement and Stop Measurement options of the Measure menu. 33 ISW 8300 OPW2 Option Analog Isolated Outputs The OPW2 Option is an optional card which enables monitoring of voltage, current or power on an oscilloscope. The card uses high insulation voltage optocouplers to separate the output from the measurements circuits. It is also isolated from the interface output. Outputs The option outputs three signals on three different BNC connectors (numbered 1, 2 and 3). The signals which appear on the outputs depend on the displayed values : If the display shows three phase voltages (or currents, or active powers), the interface delivers the corresponding signals. If the display shows the voltage, current and power of a single phase, the interface delivers the same information. The reactive power is not output. The outputs are active only when voltage, current or active power are displayed. Amplitude The voltages output to the oscilloscope are bipolar and referenced to zero. A full scale voltage (e.g. 15V on the 15V range) generates a 1Vrms output. For power, the full scale range is obtained by multiplying the voltage range by the current range. Specifications Output amplitude : Accuracy : Offset voltage : Bandwidth (typ.): Output resistance : Max. applied voltage : Common mode voltage : 34 1V full range voltage, current : ± 2% power : ±5 % voltage, current : ± 30mV power : ± 50mV voltage, current : 40kHz power : 20kHz 10 kOhms ±30V ±30V