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CMR The effects of resistor matching on common-mode rejection By Stephen Lee, applications engineer, Analog Devices Process control and data acquisition systems often make differential measurements so that they can isolate the desired differential signal from unwanted commonmode signals. For example, when measuring a strain gauge in a factory environment, the signal of interest is the differential voltage at the output of the strain gauge, not the 50/60Hz common-mode signal that is picked up by the wires connecting the sensor to the instrument. Most differential signals are measured using an instrumentation amplifier or difference amplifier. This article will discuss how these circuits achieve high common-mode rejection, CMR. More importantly, however, it will discuss how to quickly calculate the level of performance one can expect from off the shelf components. What is CMR and Why it is Important Common mode voltages are the signals that are the same at both inputs. Often, these signals are unwanted because it is the differential signal that is of interest. Figure 1: Electromagnetic interference and ground potentials can be rejected because they are common to both inputs. The differential signal from the sensor is amplified. Sensors that output differential signals include load cells, strain gauges and pressure sensors. Measuring current across a shunt resistor also requires a differential measurement. Figure 1 shows a schematic of an instrument measuring a Wheatstone Bridge. The wires are far from the sensor, and they pick up electromagnetically induced, 50/60Hz signals from the power mains. Since it is the sensor that is of interest and not the 50/60Hz signal, the data acquisition system will measure the difference across the sensor and reject the 50/60Hz signal that manifests itself at both inputs. Difference Amplifiers and Three Op Amp In-Amps share a similar topology Either a difference amplifier or instrumentation amplifier can condition differential signals. Figure 2 illustrates the differences. Difference amplifiers are used when the input signal is larger than the supply voltage of the op amp. When higher impedance is needed, an instrumentation amplifier is selected, because it has buffered inputs which offer Figure 2: Difference Amplifier (left) and a three op-amp instrumentation amplifier (right). high input impedance, typically in the GigaOhm range. A classic three op amp instrumentation amplifier incorporates a difference amplifier. This is relevant, because the same equations are used to calculate CMR for both types of amplifiers. Figure 3 illustrates how an input signal is composed of a differential-mode component and a common-mode component. By calculating the gain of the difference amplifier and substituting the differential and commonmode components, the gain of each respective component is obtained. Common-mode rejection ratio is a comparison of the amplifier’s differential gain vs. its common-mode gain. Amplifiers specify this as common-mode rejection and express this as a value in decibels. How Resistors affect Common-Mode Rejection When using a monolithic difference amplifier, such as Analog Devices’AD628, or a monolithic instrumentation amplifier, such as the company’s AD8221, a common-mode rejection specification is listed in the EE Times-India | July 2007 | eetindia.com Similarly, using four discrete resistors will worsen CMR value because none of the resistors are correlated to one another; they are all correlated to an ideal resistor value. Since none are correlated, the worst-case is when all four resistors are mismatched, resulting in Equation 2. Figure 3: Differential signals are composed of a differential-mode component and a common-mode component. CMRR is the ratio of differential gain and common-mode gain. data sheet. While they are easy to use building blocks, there are times when a monolithic device is not tailored to meet an application’s needs. In such cases, designers resort to designing their own difference amplifier or instrumentation amplifier. They need to know the relationship between the resistors they use and the common-mode they can achieve. Figure 2 and 3 highlight the resistors that are relevant in achieving high CMR. Resistors can be purchased individually or as part of an array. Resistors arrays or networks have better matching because they are built on the same substrate; their resistor to resistor match is generally better, as is their temperature coefficient match, than two individual resistors pulled from a bin. Common-mode error is determined, to a first order, by the resistor’s ratio tolerance. This specification dictates the toler- ance of one resistor to another on the same array. For example, the specification describes the mismatch of R2, R3 and R4 to R1. However, it is the mismatch between the ratios, R2/R1 to R4/R3 that determines common-mode rejection, not the mismatch of the resistors. Fortunately, this mismatch between ratios can be calculated using the resistor array’s specified ratio tolerance, circled in Figure 4. At worst, the mismatch between ratios is three times the ratio tolerance because three of the resistors are referred to one on the same network. Thus, one resistor is used as the reference. If the resistor array specifies a 0.1% ratio tolerance on the data sheet, then the mismatch between ratios is 0.3%. Equation 1 delineates the relationship between ratio tolerance and CMR. This relationship is useful in calculating the maximum mismatch Equation 1: Worst-case CMR for a resistor array. TR, is the resistor array’s ratio tolerance as specified in a data sheet. Resistor network vendors specify the tolerance of one resistor to another on the same array. G refers to the gain of the difference amplifier (set by the resistor network, e.g. R2/R1). allowed for a desired common-mode rejection. For example, an array of same value resistors would need to have 0.1% ratio tolerance to obtain 56.5dB of CMR. Notice that the worst-case CMR equation assumes three resistor deviate from the reference resistor. The worst-case should be assumed because network resistors only state the tolerance of one resistor to another, as opposed to the tolerance of one ratio to another. Figure 4: Resistor Arrays list an absolute tolerance and a ratio tolerance. The ratio tolerance dictates the common-mode rejection of a difference or instrumentation amplifier. Example taken from the Vishay ORN Resistor Array data sheet. eetindia.com | July 2007 | EE Times-India Equation 2: Worst-case CMR when using 4 discrete resistors. TA, is the resistor’s absolute tolerance. Vendors of discrete resistor specify tolerance of the resistor to an ideal resistor value. G refers to the gain of the difference amplifier (set by the resistor network, e.g. R2/R1). Monolithic difference amplifiers and instrumentation amplifiers have the relevant internal resistor ratios laser trimmed to achieve CMR of 80dB and higher. While they are easy to use, offer high common-mode rejection and gain accuracy, they may not offer the flexibility that some applications require. Understanding how resistor matching affects CMR allows designers to make savvy decisions when choosing components, whether they build their own instrumentation amplifiers from resistor arrays and op amps or use a monolithic solution. Update: The equations listed above assume a ratio tolerance that spans both the positive and negative direction. For example, it assumes a 0.1% ratio tolerance has a worst-case of +0.1% to -0.1% from another resistor on the network. When designing with resistor arrays, contact the resistor vendor to learn how they specify their ratio tolerance. Email Send inquiry